American System of Manufacturing - LSS Glossary

The American System of Manufacturing is a term that refers to a method of manufacturing that emerged in the United States in the early 19th century. It was characterized by the use of interchangeable parts, the division of labor, and the application of machinery in the manufacturing process. This system of manufacturing revolutionized the way goods were produced and had a significant impact on the American economy.

Background

Before the American System of Manufacturing, goods were typically produced by skilled craftsmen using hand tools. Each piece was unique, and it was difficult to repair or replace parts. The American System of Manufacturing, on the other hand, emphasise the use of interchangeable parts that are easy to replace. This made it possible to produce goods more efficiently and at a lower cost.

Key Features of American System of Manufacturing

Interchangeable Parts

One of the key features of the American System of Manufacturing was the use of interchangeable parts. These were parts that were identical in size and shape, which made it possible to assemble and disassemble products quickly. This also made it possible to repair and replace parts more easily. Advances in manufacturing technology made the use of interchangeable parts possible. These advances included the use of precision measuring instruments and the development of machines that could produce high accuracy parts.

Division of Labor

Another important feature of the American System of Manufacturing was the division of labor. The manufacturing process were divided into smaller tasks and different workers were able to perform these tasks. This made it possible to specialize in a specific task and to perform it more efficiently. The division of labor also made it possible to train workers more easily and to reduce the cost of labor.

Application of Machinery

The American System of Manufacturing also relied heavily on the use of machinery. The development of machines that could perform specific tasks, such as drilling, sawing, and turning, made it possible to produce goods more efficiently. And at a lower cost. The use of machinery also made it possible to produce goods with greater precision and accuracy.

Impact on the American Economy

The American System of Manufacturing had a significant impact on the American economy. It made it possible to produce goods more efficiently and at a lower cost, which led to an increase in productivity and a decrease in the cost of goods. This made it possible for more people to afford to purchase goods, which in turn led to an increase in demand for goods. This increase in demand for goods led to an increase in employment and a rise in wages. The American System of Manufacturing also made it possible to produce goods on a large scale, which led to the development of large manufacturing plants and the growth of urban centers.

Advantages of the American System of Manufacturing

Increased Efficiency: The use of interchangeable parts, division of labor and machinery made it possible to produce goods more efficiently and at a lower cost. This led to an increase in productivity and a decrease in the cost of goods, making them more affordable for consumers.
Specialization and Standardization: The division of labor made it possible for workers to specialize in a specific task and to perform it more efficiently. Interchangeable parts also made it possible to standardize parts and products, leading to ease of repair and replacement.
Large Scale Production: The American System of Manufacturing made it possible to produce goods on a large scale, which led to the development of large manufacturing plants and the growth of urban centers. This increased production and employment opportunities.
Technological Advances: The American System of Manufacturing encouraged the development of new technologies, such as precision measuring instruments and specialized machinery, leading to further advancements in manufacturing processes.

By the way, do check out the Certified Lean Six Sigma Black Belt Handbook – it is one of the most essential guide for anyone trying to get certified as LSS Black belt or in general wants to understand LSS and improve processes. – check it out here.

Disadvantages of the American System of Manufacturing

Reduced Craftsmanship: The emphasis on interchangeable parts and machinery led to a decrease in the role of skilled craftsmen and reduced the emphasis on unique, hand-crafted goods.
Labor Exploitation: The division of labor and use of machinery led to the deskilling of workers, which in turn led to a decrease in wages and an increase in the exploitation of labor.
Environmental Impact: The increased use of machinery and large scale production led to a greater environmental impact, such as air and water pollution and deforestation.
Societal Impact: The American System of Manufacturing led to the growth of urban centers and the development of large factories, which had a significant impact on society and led to the emergence of new social issues such as overcrowding and poor working conditions.

Conclusion

The American System of Manufacturing was a significant development in the history of manufacturing. It revolutionized the way goods were produced and had a profound impact on the American economy. The use of interchangeable parts, the division of labor, and the application of machinery in the manufacturing process made it possible to produce goods more efficiently and at a lower cost. This led to an increase in productivity, a decrease in the cost of goods, and an increase in employment and wages. The American System of Manufacturing played a vital role in the development of the American economy and continues to influence manufacturing to this day.

Master Lean and Six Sigma Acronyms in No Time!

The Ultimate Guide to LSS Lingo – Yours for Free

Subscribe and Get Your Hands on the Most Comprehensive List of 220+ LSS Acronyms Available. No more searching for definitions, no more confusion. Just pure expertise at your fingertips. Get your free guide and other ebooks and templates today. Download Now!

Sachin Naik

Passionate about improving processes and systems | Lean Six Sigma practitioner, trainer and coach for 14+ years consulting giant corporations and fortune 500 companies on Operational Excellence | Start-up enthusiast | Change Management and Design Thinking student | Love to ride and drive